THINK STEAM THINK FORMAX
Having more than 25 years of hands on experience of the founder in the field of steam system and various process industries, At Formax, our passion is to help our customers to provide complete end to end solution towards Energy efficient, safe & robust steam system by providing high quality of engineering services including energy audits, utility designing consultancy, project management consultancy and best in class products right from steam generation to steam distribution, utilization & condensate/flash steam recovery.
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Industries We serve
01
Textiles
02
Potato products
03
Solvent Extraction &
Edible Oil refineries
04
Dairies
05
Starch
06
Rice Mills
07
Beverages
08
Pharmaceuticals &
Chemicals
09
Paper
10
Corrugation board
11
Lamination
12
Rubber
Our Services
THERMAL ENERGY AUDITS
- Certified Auditors for doing steam surveys & audits.
- Certify Boiler Efficiency
- Calculating blow down losses
- Feed Water Management system
- Steam Trap Audit and identifying Leaking Traps and traps not working.
- Checking Trap sizes.
- Certifying Line sizes and distribution losses.
- Correct Line and Process Pressure and Temperatures.
- Condensate recovery factor
- Certifying entire piping and installation for entire steam system
- Providing solutions for all Improvement points
- Implantation support
UTILITY DESIGNING
- Utility covered : Steam, condensate, Thermic Fluid, Compressed air, Process water
- Optimal system Efficiency for the entire system.
- Designing for the absolute safety of the entire system.
- Optimizing the process time so as to maximize Plant output.
- Quality of the produce through precise control of process parameters.
- Design optimization for minimal Capital cost.
- Plant Design for ease of Maintenance and long life.
- Provide Detailed Engineering Drawings
- Final BOQ preparation
STEAM ASSET MANAGEMENT
- Qtrly health check of steam & condensate accessories includes valves, traps, control valves, condensate recovery system
- Report submission with existing uptime & achievable maximum uptime.
- Suggestion for the implementation.
- Mapping/documentation of uptime improvement after implementation.
- Steam engineering class room training at site.
- O & M training of steam & condensate accessories to the maintenance team.
PROJECT MANAGEMENT CONSULTANCY
- Technical evaluation of offers received from vendors and prepare evaluation / recommendation report for each Tender
- Periodic review meetings ( offline/online), coordination with selected supplier and collecting data in the pre vendor finalization phase of the project
- Review and approval of Completion schedule, engineering drawings, isometric drawings and Inspection documents prepared by each vendor.
- Track the progress of all the supplies and vendors to ensure the schedule is being followed
- Provide technical assistance where required to the vendor.
- Conduct meetings with the vendors on a periodic basis and preparing Minutes of Meeting with the vendors / client.
- Supervise the installation of the above vendors to ensure adherence to drawings and tender Specs.
- Certification of Work and Progress Billing as per the schedule mutually agreed
- Provide post commissioning assistance to client for any utility performance issues in relation to design
- Factory visit for the material inspection prior to dispatch of the material
Checkout our Products
Steam Generation & Boiler House Control
- Steam Boiler: All kind of Oil Fired / Gas / solid fuel & Non IBR Boilers
- Boiler Efficiency Monitoring & Controlling system
- TDS based Automatic Blowdown system
- Feed water tank management system
- Metering: Steam, Water Fuel, Condensate
THERMODYNAMIC STEAM TRAP
- 15 NB / 20 NB/ 25 NB
- Long Life : SS304 Construction & Vacuum Hardened seat and disc
- Maintainable Steam Trap: Seat and disc can be replaced easily
- All Weather Trap : Air and condensate Insulation
- Superior Trap Performance
HIGH PRESSURE THERMODYNAMIC STEAM TRAP
- MDT 65 & MDT140
- Long Life : WC6 and F22 MOC for MDT 65 & MDT 140 Respectively D 2 Material for seat and disc
- Maintainable Steam Trap: Seat and disc can be replaced easily
- Three port design : Superior Trap performance
- Mirror Polished Seat and Disc Zero Steam leak joint
INTELLIGENT BALL FLOAT STEAM TRAP
- 15/20/25
- Integrated Float Trap: Inbuilt strainer, Flush valve, Test Valve and NRV
- Superior Trap Performance: Free Ball seating
- Long Life Strainer, Test valve, NRV and Seamless Float
- Easy to Maintain: Strainer, Test Valve
INTELLIGENT BALL FLOAT STEAM TRAP
- 40 / 50 NB
- Integrated Float Trap: Inbuilt strainer
- Superior Trap Performance: Free Ball seating
- Long Life Strainer and Seamless Float
- Easy to Maintain: Inbuilt strainer
STEAM DISTRUBUTION
- Piston valves 15 NB to 200 NB in Class 150 & Class 300
- Automatic Airvent
- Strainers
- 15 Nb to 200 Nb as standard, T type, Basket, Conical, Rotatory strainers as specials SS304 and Forged A105
- Moisture Separators 25 NB to 200 Nb
CLEAN STEAM TRAP
- 15nb / 20NB
- MOC SS316L : FDA Compliant, long Life & Highly Corrosion Resistant
- Self Drainability : Eliminates any Bacteria formation
- Mirror Finish & Electro Polished : Ensures proper cleaning and eliminates bacteria formation
- Compact Design : Tri clamp Design ensures easy assembly and Installation
- Condensate removal near saturation temperature : Ensures no condensate hold up
PIPE LINE ACCESSORIES
- Y Type : 15 NB to 200 NB # Class 150 & Class 300
- T Type: Customized to any size
- Simplex & Duplex Strainer, Customized to any size
- DISC CHECK VALVES: 15 NB to 100 NB
- Air Vents: 15 NB to 25 NB
- Vacuum Breaker : 15 NB / 20 NB & 25 NB
PRESSURE REDUCING STATION/ DESUPER HEATING STATION
- Customized from 15 NB to 450 NB MOC: Carbon steel to any Alloy steel
- Pressure Reducing Valve Electro Pneumatic control High Turndown of 1: 50 Trim design for all application Reliable positioner and Actuator
- Simplex & Duplex Strainer, Customized to any size
- Inlet / Outlet & By Pass Valves: Piston valves
- Strainer and Separator as standard for Protection to PRV
FLOW METERING
- Size : 15 NB to 200 NB Density compensation Retransmission output IOT compatible with Mobile app
- Water Flow Meters : 15 NB to 200 NB Full Bore type, Haste alloy / 316 Internals IOT compatible with Mobile app
- Fuel Flow Meters: 15 NB to 200 NB Retransmission output Inbuilt data logger IOT compatible with mobile app
PROCESS TEMPERATURE & PRESSURE CONTROL SYSTEMS
- Temperature control valves
- PID based Pressure control valves
- 15 NB to 250 NB
- WCB and Alloy Steel
- Class 150, 300 & 600
- On/Off type PAV
- 15Nb to 50 NB
- Pressure Transmitters
- Digital Pressure Gauges
- Temperature Transmitters
- Digital Temperature Gauges
CONDENSATE & FLASH STEAM RECOVERY SYSTEMS
- Condensate recovery Pump :
- 40 NB, 50 NB, 80 NB & Dual Pump Complete Packaged system Robust Life & Ease of Maintenance
- Flash Vessel :150 NB to 450 NB
- Deaerator Head :150 NB to 300 NB
- Automatic Pumping Trap : 25 NB & 50 NB
Steam based Hot water System
- Customized design
- Skid Mounted
- Compact & Light Weight
- Most Suitable for Closed loop system
- Can operate with no or very little capacity buffer tank.
- Application In : Pharma, Chemical, Dairy etc.
SWASTIK RANGE OF PRODUCTS
- Bellow Sealed Valves – All Size
- Globe Valves – All size
- Gate Valves – All size
- Butterfly Valves – All size
- Strainers – All size
- Ball Valves – All size
- 3-way Control valves for thermic fluid – All size
BALANCE OF PLANT
- Erection of Steam boilers & Thermic Fluid heaters
- Supply & erection of Self supported chimney
- Supply & erection of ducting with support structure
- Supply & erection of Properly Engineered Feed water tank with instrument
- Supply & erection of Properly Engineered Day oil tank with instrument
- Boiler house piping
- Utility piping including steam, condensate, thermic fluid etc..
- Local IBR approval of boilers and steam lines
Trusted By Customers Across The Industries Of Our Collaborators
Our worldwide presence ensures timeliness, cost efficiency and compliance adherence required to ensure your timelines are met. Serving with experience and expertise in multiple industries, as one of the World's leading Corporation!
